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D-SIP V
Live video software
D-SIP V is a Windows-based software solution designed for 24/7 visualization and control of all DURAG furnace cameras. It provides seamless visualization of combustion and heating processes, optimizing efficiency, reducing fuel costs, and ensuring consistent process and product quality. Based on the secure and modular DURAG system integration platform D-SIP, it optionally offers domain integration and remote service capabilities.
Functionality: Preparation of video signals from furnace cameras for display via modern IT systems
Features
- Live video from up to four DURAG furnace cameras
- Flexible display options (mirror, rotate) to fit the camera installation
- Real-time images with minimal latency (GigE Vision format)
- Control of furnace cameras (D-FS series)
- Exposure time and parameters adjustable
- Pt100 tip temperature display for early warning
- Remote control of the retraction unit (D-RU)
- Furnace camera insertion/retraction
- Display of current and historical error messages (air/water failures)
- Available as standalone software or pre-installed with a workstation
- Compatible with Windows 10/11 and Windows Server 2022/2025
Benefits
- Cost savings, process efficiency, product quality
- Helps identify inefficient combustion zones (e.g., unsymmetrical fireball, unburned material, clinker balls, hot spots)
- Facilitates process adjustments, reducing fuel consumption, optimizing combustion, and improving plant performance
- Reliability and security
Centralized administration, Windows updates, and virus protection to ensure reliable, secure operation - Modularity and expandability
Built on DURAG’s D-SIP platform, supporting additional software modules - Easy maintenance
Remote maintenance via TeamViewer and optional service contracts for quick, cost-effective assistance
Applications
- Grate-fired furnaces (waste and biomass incineration) – visualization of the out-burning zone to:
- Increase biomass combustion efficiency
- Optimize combustion to maximize burnout, boost waste treatment capacity
- Minimize unburned residues – reducing bottom ash and disposal costs
- Prevent damage to the grate and furnace by identifying hot spots
- Power plant boilers (coal, oil, gas combustion)
- Optimize fireball positioning to improve efficiency
- Detecting soot deposits – optimizing soot blowers to increase efficiency
- Acceleration of boiler start-up by visualizing the combustion process during heating
- Cement Kilns – visualization of the sintering zone and main burner flame to:
- Stabilize clinker quality by monitoring the sintering zone
- Detect excessive fuel consumption (high radiation), reducing operational costs
- Extend kiln operation time by correctly positioning the main burner flame, preventing contact with the refractory lining
- Increase alternative fuel usage by optimizing burner flame due to 24/7 visualization
- Steel industry – furnace monitoring in steel production
- Prevent overheating and refractory damage by visualizing flame distribution
- Enhance heating and cooling efficiency to prevent blockages, minimizing downtime and costs.
- Enhance worker safety by reducing direct exposure to high-temperature zones
- Glass manufacturing
- Furnace and melting process monitoring
- Optimize combustion efficiency to reduce energy costs
- Prevent overheating and refractory damage
- ...
Technical Data
- Software
- PC
| Video input | GigE Vision up to four furnace cameras |
|---|---|
| Functions | Control retraction unitControl furnace cameraHistorical message display |
| Module H264 (optional) | Streaming via WebRCTUp to 4x 1440x1080 simultaneouslyMax. 2 connections simultaneously |
| Module AUTO-REC (optional) | Up to 10 day ring bufferFormat H.264 (1440x1080) |
| Operating system | Windows 10/11 |
| Remote maintenance (optional) | TeamViewer |
| Electrical connection | 100 … 240 VAC |
|---|---|
| Ambient temperature | +5 … +40 °C |
| CPU | At least i5 12th gen |
| RAM | At least 16 GB |
| Hard disk | At least 2 TB SSD |
| Graphics card | 4x Mini Display Port |
| Connections | 6x Gb-Ethernet, RJ45 |
Accessories
- Recommended
| FOC Ethernet converter |
| 24\ Monitor" |